Understanding CQI-27: The Special Process: Casting System Assessment
The CQI-27 Casting System Assessment is a standardized assessment developed by the International Automotive Society of America (AIAG) and the German Association of the Automotive Industry (VDA). The assessment is designed to evaluate the capability and effectiveness of casting processes, including the production of castings, molding, melting, and pouring.
The updated manual includes an Excel file designed for simpler assessment completion and editing: cqi27 casting system assessment xls upd
The assessment is typically conducted using an Excel-based spreadsheet (XLS) to document compliance with industry requirements and must be performed at least once per year. www.cqi-support.de Key Components of the Assessment Management Responsibility & Quality Planning
: Guidelines for storage, magnesium treatment, and temperature management. CQI-27 | Special Process: Casting System Assessment - AIAG OEMs require evidence that their suppliers are not
Casting is an inherently complex process. Minor defects or flaws can lead to catastrophic failures in automotive applications—engine blocks, transmission housings, cylinder heads, and structural components all depend on the integrity of cast parts. OEMs require evidence that their suppliers are not just performing casting operations, but performing them correctly.
This section evaluates leadership commitment. Auditors look for evidence of advanced product quality planning (APQP), robust failure mode and effects analysis (FMEA), controlled control plans, and defined internal training pathways for specialized casting operators. Section 2: Floor and Material Handling Responsibility controlled control plans
The CQI-27 Excel assessment workbook is organized around several key components:
Perform the audit annually. Use the XLS tool to evaluate each question—found compliant, not compliant, or not applicable.
The requirements in CQI-27 align closely with defect prevention and reduction of variation. Use insights from the assessment to update your process PFMEA and control plans, creating a closed-loop quality system.
Visual cues (such as cells turning bright red or soft amber) that immediately highlight failed criteria or missing compliance documentation.